Manufacturing

 

manufactureState-of-the-art automated equipment combined with single head fillers allows Laleham to provide the right solution for your individual product needs.

Production

Employing lean manufacturing techniques, combined with a significant equipment investment programme, Laleham provides customers with a diverse range of contract manufacturing services and products across each of our key sectors of personal care, nutritionals and pharmaceuticals.

We continue to invest in both our valued team of people and in pharma contract manufacturing services. As a company, we are constantly acquiring the latest state-of-the-art equipment to complement the broad and increasing range of product requirements.

Purpose built in 2001, Laleham's factory in Alton, Hampshire, offers 17,000m² spanning production lines, manufacturing, materials and line feed warehousing. Our recent investment in MHRA licensed warehousing and dispensaries in Basingstoke offers a further 3500 m² dedicated facility.

Laleham offers flexible single or twin-head semi-automatic filling with hand application as well as high speed fully automated equipment. We run a three shift system, five days a week and can offer greater capacity over 7 days to suit specific needs.

At our site in Kirkham we can offer individual manufacturing rooms for the production of pharmaceuticals. With holding vessels of up to 25,000ltr for raw materials and bulk deliveries and mixing vessels from 100ltr to 7,500ltr, we are able to fill and manufacture a range of liquid pharmaceuticals.

Manufacturing

manufactureWe have manufacturing vessels ranging from 30kg pilot batches to 500kgs - 5000kgs production batches.

This includes a 5000kg Symex vessel with Co-twister technology, offering considerable environmental efficiencies and outstanding product deliverables, including ATEX rating for the manufacture of flammable products. This is complemented by a 30kg Symex pilot vessel for fast turnaround of scale up and process comparable manufacturing trials.

We have capability to manufacture most product types in these vessels including alcohol based products. Please do ask us – we love to turn your idea into a finished product!

Filling and Packing

We have production lines that cover a diverse range of product types and primary/ secondary packaging requirements including alcohol based flammable products and even a MHRA approved line with a Class 7 air handling environment for filling orally ingested products.

Highly efficient automated lines for body butters and creams, plastic, aluminium and laminated tubes, hot fill and liquid fill production are complemented by specialist filling equipment for short runs or more complex pack-off requirements. Our filling lines are complemented by a variety of secondary packing capabilities from hand intervention through semi-automatic cartoning capability across a range of products. We recently invested in a fully automatic cartoner, with leaflet folding and insertion capabilities, including hot melt glue and standard non glue erection. This also has Pharmacode and 2D code reading capability, with camera systems.

manufacture

The entire facility is approved for licensed pharmaceutical and organic manufacturing and production.

At Kirkham we can offer segregated modular cells. These in turn offer flexibility and versatility and can be automatically or hand filled as required. The filling can be into a variety of bottles, tubes or jars in plastic, glass or aluminium.

Laleham has the very best, industry experienced professionals to support our activities in manufacturing, production and engineering with a strong bias on technical knowledge. We are easy to talk to and love to help provide solutions to that tricky product problem.

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